| PERMANENT MAGNETIC MATERIALS |
| INDUSTRIAL MAGNETIC DEVICES |
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|
What's
Alnico
Alnico
Magnets derive their name from main
constituents - Aluminum, Nickel and Cobalt with Iron as
base.
Alnico Magnets
Alnico Magnets
can be made by both cast and sintered processes. Alnico
Magnets have distinct advantages over other varieties
of permanent magnets in terms of moderate prices &
widest temperature stability. Alnico is very hard and
brittle. Machining or drilling can not therefore be accomplished
by ordinary methods. Holes are usually cored in at the
foundry. Magnets are cast or sintered as closely as possible
to required size so that abrasive grinding to finish dimensions
and tolerances is minimized.
DIMENSION
-
Standard and Customized
Applications of Alnico Magnets
Speakers, Microphones, Telephones, Micro
Motors, Relays, Measuring Instruments (Volt Amp, Speed-Meter,
Watt-Hour -Meter), Flywheel Generators (Motor-Cycles,
Farming Machine), Separators, Sensors, Holding Devices,
Controls, Braking Devices, Security Systems , Toys, Etc.
|
| Demagnetising
and Energy Product Curve
|
Cast
Alnico
| |
Charge preparation (raw
ingrediants like Al, Ni, Co, Fe mixed in desired
proportion) |
|
Melting (charge melted in induction
furnace at high temperature) |
|
Pouring (molten charge poured into
stacks of sand moulds to prepare cast magnets) |
|
Cooling (stacks of cast magnets cooled
to room temperature) |
|
Stack breaking (stacks of cast magnets
segregated into individual magnets and feed metal) |
|
Cleaning (cast magnets cleaned by
shot blasting and sly barreling) |
|
Snagging (magnets rough ground to
remove flash/surface defects) |
|
Heat treatment and Grinding (magnets
heat - treated and ground to get close tolerance
finish and correct warppage) |
|
Inspection magnets inspected for
physical and magnetic properties |
|
Anti rust treatment (magnets coated
with anti rust oil) |
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Packing and Dispatch (magnets packed
in cartons and dispatched) |
|
Sintered Alnico
| |
Powder preparation (raw
ingredients like Al, Ni, Co, Fe mixed to form a
fine homogenized powder) |
|
Pressing (powder pressed into desired
shape in a die) |
|
Sintering (pressed magnets sintered
in hydrogen atmosphere at high temperature) |
|
Heat Treatment and Grinding (magnets
heat-treated and ground to get close tolerance finish
and correct wrappage) |
|
Inspection (magnets inspected for
physical and magnetic properties) |
|
Packing and Dispatch (magnets packed
in cartons and dispatched) |
|
MAGNETIC PROPERTIES
Cast
AlNiCo |
|
Material |
Equivalent MMPA Class |
Br |
Hcj |
BHmax |
Den-sity |
Temperature Coefficient |
Curie
Tempe-rature Tc |
Working Tempe-rature Tw |
|
mT |
Gs |
KA/m |
Oe |
KJ/m3 |
MGOe |
g/cm3 |
Near Br %/°C |
Near Hci %/°C |
°C |
°C |
|
LN9 |
AlNiCo 3 |
680 |
6800 |
30 |
380 |
9.0 |
1.13 |
6.9 |
-0.03 |
-0.02 |
810 |
450 |
|
LN10 |
600 |
6000 |
40 |
500 |
10.0 |
1.20 |
6.9 |
-0.03 |
-0.02 |
810 |
450 |
| LNG12 |
AlNiCo 2 |
720 |
7200 |
45 |
500 |
12.4 |
1.55 |
7.0 |
-0.03 |
-0.02 |
810 |
450 |
|
LNG13 |
|
700 |
7000 |
48 |
600 |
12.8 |
1.6 |
7.0 |
-0.03 |
-0.02 |
810 |
450 |
| LNG37 |
AlNiCo5 |
1200 |
12000 |
48 |
600 |
37.0 |
4.65 |
7.3 |
-0.02 |
+0.02 |
860 |
525 |
| LNG40 |
1250 |
12500 |
48 |
600 |
40.0 |
5.00 |
7.3 |
-0.02 |
+0.02 |
860 |
525 |
| LNG44 |
1250 |
12500 |
52 |
650 |
44.0 |
5.50 |
7.3 |
-0.02 |
+0.02 |
860 |
525 |
|
LNG52 |
AlNiCo 5DG |
1300 |
13000 |
56 |
700 |
52.0 |
6.50 |
7.3 |
-0.02 |
+0.02 |
860 |
525 |
| LNG60 |
AlNiCo 5-7 |
1350 |
13500 |
59 |
740 |
60.0 |
7.5 |
7.3 |
-0.02 |
+0.02 |
860 |
525 |
|
LNGT28 |
AlNiCo 6 |
1000 |
10000 |
58 |
720 |
28.0 |
3.50 |
7.3 |
-0.02 |
+0.03 |
860 |
525 |
| LNGT36J |
AlNiCo 8HC |
700 |
7000 |
140 |
1750 |
36.0 |
4.50 |
7.3 |
-0.025 |
+0.02 |
860 |
550 |
|
LNGT18 |
AlNiCo 8 |
580 |
5800 |
100 |
1250 |
18.0 |
2.2 |
7.3 |
-0.025 |
+0.02 |
860 |
550 |
| LNGT32 |
AlNiCo 8 |
800 |
8000 |
100 |
1250 |
32.0 |
4.0 |
7.3 |
-0.025 |
+0.02 |
860 |
550 |
|
LNGT40 |
|
800 |
8000 |
110 |
1380 |
40.0 |
5.0 |
7.3 |
-0.025 |
+0.02 |
860 |
550 |
| LNGT60 |
AlNiCo 9 |
900 |
9000 |
110 |
1380 |
60.0 |
7.50 |
7.3 |
-0.025 |
+0.02 |
860 |
550 |
| LNGT72 |
1050 |
10500 |
112 |
1400 |
72.0 |
9.00 |
7.3 |
-0.025 |
+0.02 |
860 |
550 |
|
|
Sintered
AlNiCo |
|
Grade |
Br |
Hcj |
Hcb |
(BH)max |
Density |
Temperature
Codfficient %
Change °C |
Curie
TemperatureTc |
Remark |
| mT |
Gs |
KA/m |
Oe |
KA/m |
Oe |
KJ/m3 |
MGOe |
g/cm3 |
%/K |
°C |
|
FLN8 |
520 |
5200 |
43 |
540 |
40 |
500 |
8-10 |
1.0-1.25 |
6.8 |
-0.022 |
760 |
760
|
FLNG12 |
700 |
7000 |
43 |
540 |
40 |
500 |
12-14 |
1.5-1.75 |
7.0 |
-0.014 |
810 |
|
FLNGT14 |
570 |
5700 |
78 |
980 |
76 |
950 |
14-16 |
1.75-2.0 |
7.1 |
-0.020 |
850 |
FLNGT18 |
560 |
5600 |
90 |
1130 |
88 |
1100 |
18-22 |
2.25-2.75 |
7.2 |
-0.020 |
850 |
|
FLNG28 |
1050 |
10500 |
47 |
590 |
46 |
580 |
28-33 |
3.5-4.15 |
7.2 |
-0.016 |
850 |
Anisotropy |
FLNG34 |
1100 |
11000 |
51 |
640 |
50 |
630 |
34-38 |
4.3-4.8 |
7.2 |
-0.016 |
890 |
|
FLNGT28 |
1000 |
10000 |
57 |
710 |
56 |
700 |
28-30 |
3.5-3.8 |
7.2 |
-0.020 |
850 |
FLNGT31 |
780 |
7800 |
106 |
1130 |
104 |
1300 |
33-36 |
3.9-4.5 |
7.2 |
-0.020 |
850 |
|
FLNG33J |
650 |
6500 |
150 |
1880 |
136 |
1700 |
31-36 |
4.15-4.5 |
7.2 |
-0.020 |
850 |
FLNGT38 |
800 |
8000 |
126 |
1580 |
123 |
1550 |
38-42 |
4.75-5.3 |
7.2 |
-0.020 |
850 |
|
FLNGT42 |
880 |
8800 |
122 |
1530 |
120 |
1500 |
42-48 |
5.3-6.0 |
7.25 |
-0.020 |
850 |
|
Conversion Table |
Quantity |
Unit C.G.S. |
Unit S.I. |
*(S.I.)/(C.G.S.)ratio |
Magnetic flux (Ø) |
maxwell |
weber, WB |
108 |
|
Flux Density B |
gauss, G |
tesla, T=Wb/m2 |
104 |
Permeability of space (µo) |
unity |
henry/meter,H/m |
102/(4π) |
|
Intensity of Magnetisation (J) |
e.m.u.=G/(4) |
tesla, T=N/Am |
104/(4π) |
Magnetic field strength (H) |
108Oersted, Oe |
ampere/meter,A/m |
(4π)/103 |
|
Maximum energy product (BHmax) |
MGOe |
KJ/m3 |
(4π)/102 |
|
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